Keychain Fixture Design

IME 450 Keychain Fixture

As part of my curriculum at Cal Poly, I took a tooling and fixture design class. In this class, I designed a machining fixture to manufacture graduation keychains. 

For the fixture, I used MiteeBite clamps, locating rails, and a dowel pin to locate and clamp the keychain blank in place. To determine how to locate the part, I referenced the keychain's drawing to determine where all the datums on the keychain were. Using this information I was then able to choose appropriate locations for locating and clamping the keychain. In addition, I included other fixtures such a hole to use a spindle probe to set the coordinate system on the CNC mill, an indicating band to easily use a test indicator to square the fixture plate, slots for screws to attach the fixture to CNC mill, and nicely chamfered edges to prevent operators from accidentally cutting themselves. I also made sure the keychain blank could only be placed in one orientation correctly to prevent wrong orientations during setup.

Design Process

Determine Keychain Datum Locations and Critical Tolerances

Designed Fixture in Solidworks

Calculated Cutting Forces to Ensure Keychain Stays Clamped

Created Engineering Drawing for Keychain

Created CAM for Fixture and Keychain Machining

Manufacturing Keychain Fixture

Testing Clamping Keychain Blank

Machining Keychains

Keychain Fixture Drawing Packet

IME 450 Key Chain Fixture Drawing Packet Alan O Cameron Y.pdf